辊模拉丝设备日常如何保养？How to maintain roller mould wire drawing equipment on daily basis？

辊模拉丝设备的保养是确保其长期稳定运行、提高生产效率和产品质量的关键。以下是针对辊模拉丝设备的保养要点，结合参考文章中的相关信息进行整理：

The maintenance of roller mould wire drawing equipment has to be performed on a long-term basis in order to maintain products efficiency and quality. The following are the key points for maintenance of roller mould wire drawing equipment mentioned as below:

一、日常保养

检查与润滑：

检查机器各紧固件是否松动，特别是轴承、传动链条及链轮等关键部位。

润滑各部位，特别是轴承等高速运转部分，确保润滑油脂充足且清洁。建议每两周加注一次润滑油脂。

检查减速机的各个齿轮有无磨损，并润滑相应的齿轮部位。

1.Daily maintenance

Inspection and lubrication:

Check whether if the machine has components that are loose, especially key parts such as bearings, transmission chains and sprockets.

Lubricate to all the parts, especially high-speed running parts such as bearings to ensure sufficient amount of lubricant grease applied and cleanness.It is recommended to add lubricant every two weeks.

Check whether the wear and tear of each gear and lubricate the corresponding gear parts.

二、定期保养

减速机润滑油更换：

减速机润滑油每年换油一次，更换时应放空减速机箱中的润滑油，检查油箱底部有无杂质，并清洗油箱。

检查并添加双曲线齿轮油，确保油位不低于齿轮下限，应在油箱的3/4高度处。

模具保养：

定期检查拉丝模具的磨损情况，根据磨损程度及时更换或维修模具。

对于轻微的环状磨损，可以进行抛光处理以恢复使用。

对于严重的磨损，应及时报废模具，避免影响产品质量。

电气系统检修：

对电气箱、配电盘及操作控制部位等进行全面检修、清扫和整顿，确保电气系统整洁、灵敏、安全、可靠。

2.Regular maintenance

Replacement of reducer lubricant oil:

The reducer lubricant oil should be changed once a year. When replacing, the lubricant oil in the reducer chassis should be emptied, check whether there are any impurities at the bottom of the oil tank and removed from it.

Check and add hyperbolic gear oil to ensure that the oil level is not lower than the lower limit of the gear and should be at 3/4 of the height of the oil tank.

Mould maintenance:

Regularly checks the wear and tear of the wire drawing mould and replacement or repair of the mould according to the worn level.

For slightly worn components, it can be polished and restore for re-use.

For severe damage components, the mould should be removed and scrapped in time to avoid affecting product quality.

Electrical system maintenance:

Comprehensive inspection, cleaning and rectification of electrical boxes.  Distribution boards and operation control parts has to be ensured that the whole electrical system is clean,sensitivity at high level, safe and reliable to be used.

三、其他注意事项

机器停机与重启：

停机时，应确保所有温区的温度达到设定值后再停机，避免引起机器拉伤或损坏。

重新启动时，应再次检查各部位是否正常，并按照开机流程逐步启动设备。

润滑系统维护：

经常检查润滑系统是否畅通，及时更换或清洗失效的润滑油脂。

清除润滑油中的铜粉、杂质等污染物，避免污染设备及模孔。

培训和操作规范：

操作人员应经过专业安全操作规程及操作技能的培训，确保能够正确、安全地操作设备。

严格遵守设备操作规范，避免违规操作导致设备损坏或安全事故的发生。

综上所述，辊模拉丝设备的保养需要综合考虑日常保养、定期保养和注意事项等多个方面。通过细致的保养和维护工作，可以确保设备的长期稳定运行和高效生产。

3.Other precautions

Machine shutdown and restart:

When shutting down, make sure that the temperature in all temperature zones reaches the set value to avoid strain or damage. 

When restarting, check again whether each part is normal and start the equipment gradually according to the boot process.

Lubrication system maintenance:

Check whether the lubrication system is unobstructed and places failed to lubricate in time.

Remove copper powder, impurities and other pollutants in lubricating oil to avoid  Contamination in equipment and mould concealed areas.

Training and operating specifications:

Operators should undergo professional safety operating procedures and operating skills training to ensure that the equipment can be operated correctly and safely.

Strictly abide by equipment operation specifications and avoid equipment damage or safety accidents caused by illegal operations.

To sum up, the maintenance of roller mould wire drawing equipment requires comprehensive consideration of multiple aspects such as daily maintenance, regular maintenance and precautions. By meticulous Maintenance and maintenance work can ensure Long-term stable operation and efficient production of equipment.